Compressor Comparison: Load/Unload, VSD and IES Series

Three technologies on one screen: fixed-speed Load/Unload, variable-speed VSD with an induction motor and IES Series with a permanent-magnet motor. Choose the power and load, then watch pressure, kilowatts and yearly cost in real time.

Same job, three technologies. Choose the power, move the load slider and watch consumption, pressure and yearly cost change in real time.

Base: 22 kW · 4.0 m³/min · 7–8 bar Tariff: 0.132 $/kWh Operating time: 8,300 h/year Simulation: 1 s = 4 operating hours
≈ 4.0 m³/min at 7 bar
50%60%70%80%90%100%

Line pressure, bar

While loaded, Load/Unload pumps up to 8 bar (surplus capacity), then idles and the pressure falls back to 7 bar at the rate of consumption; the higher the pressure, the more kW. At 100% there is no surplus, so it runs loaded continuously. VSD and IES Series hold exactly 7.0. Time is slowed down for clarity.

Load/Unload IE3VSD IE3IES Series

Yearly saving vs Load/Unload, $

At 100% load VSD IE3 goes negative: the inverter losses are not recovered under constant full load. IES Series with its PM motor stays positive at every point.

VSD IE3IES SeriesZero line

Other tools: VFD Energy Savings Calculator · Motor Starting Simulator · Engineer’s Corner · Pipe Sizing Calculator

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